Modal Fleece Fabric

-- Steady & Reliable Manufacturer --

Overview

Our modal fleece is a brushed knit fabric made from modal fiber, producing a plush, lightweight fleece surface that is significantly softer than standard polyester or cotton fleece — making it a premium material choice for loungewear, sleepwear, hoodies, and thermal layering where skin comfort is the primary purchasing criterion. The modal fiber provides high moisture absorption and maintains the fleece surface through repeated laundering cycles, supporting the long-term quality expectations of premium casualwear buyers.

Introduction

Modal fleece is produced by knitting a base structure in modal fiber and then mechanically brushing the surface to raise and cut the fiber loops, creating a soft, insulating pile. The performance difference between modal fleece and conventional cotton or polyester fleece is directly determined by the base fiber: polyester fleece is durable and quick-drying but synthetic in feel; cotton fleece is breathable but heavier and slower to dry; modal fleece combines the plush raised surface of brushed fleece with modal's characteristic fine fiber softness, high moisture absorption, and color vibrancy — occupying a distinct premium position in the fleece market.

Nantong Tianhong Textile Technology Co., Ltd. produces modal fleece across a range of weights, brushing intensities, and optional spandex contents. OEKO-TEX® Standard 100 certification is available, and dope dyeing is available on selected production runs — integrating color into the fiber before spinning and saving approximately 60 tonnes of water and 750 kg of CO₂ per tonne of fabric versus conventional piece dyeing. We supply modal fleece to brand owners in premium casualwear and loungewear, clothing factories producing hoodies and sleepwear, and wholesalers serving buyers trading up from standard cotton or polyester fleece.

Specification

Fiber Content95% Modal, 5% Spandex (100% modal or other blends available)
Fabric Weight220–350 gsm
Width150–160 cm (59–63 inches)
ConstructionBrushed Knit / Fleece (single or double brushed)
Shrinkage≤5% (after pre-washing)
CertificationOEKO-TEX® Standard 100
Dope DyeingAvailable on selected production runs
CustomizationWeight, brushing level, composition, and color available upon request

Application

  • Premium Hoodies and Sweatshirts: Modal fleece's soft pile surface differentiates premium casualwear hoodies at retail — providing a clear, tactile quality signal that supports higher retail price points over standard cotton or polyester fleece alternatives in the competitive sweatshirt category.
  • Loungewear Sets and At-Home Comfort Collections: The combination of softness, moisture absorption, and color vibrancy makes modal fleece well suited to premium loungewear sets where the fabric is both a performance and an aesthetic differentiator for brands positioning in the elevated basics segment.
  • Sleepwear and Pajamas: High moisture absorption and a plush surface against skin make modal fleece appropriate for sleepwear and pajama applications — both adult and children's — where skin comfort during extended wear is the primary quality criterion for buyers and end consumers.
  • Baby and Toddler Outerwear and Sleepwear: OEKO-TEX® Standard 100 certification and modal's fine, gentle fiber surface make modal fleece suitable for baby and toddler garments where certified softness and skin safety are standard retail requirements.
  • Sustainable Premium Basics: For brand owners trading their casualwear collections up from standard polyester or cotton fleece, modal fleece offers a clear material quality improvement story — softer, more moisture-absorbent, better color — alongside OEKO-TEX® certification for responsible sourcing communication.

Advantage

  • Exceptional Softness Versus Conventional Fleece: Modal's fine fiber diameter — finer than standard cotton and most polyester — produces a brushed fleece pile that is noticeably softer against skin than conventional fleece alternatives. This directly addresses the primary quality criterion for loungewear, sleepwear, and baby garment buyers, supporting higher retail price architecture and stronger consumer satisfaction.
  • High Moisture Absorption: Modal absorbs moisture at a significantly higher rate than polyester fleece, keeping the wearer comfortable during indoor wear and reducing the warm, clammy feel associated with synthetic fleece in non-active loungewear applications — a direct comfort advantage that the end consumer experiences in daily use.
  • Color Depth and Vibrancy: Modal accepts reactive dyes with high uptake efficiency, producing richer, more vivid color results than cotton fleece at equivalent dye concentrations — supporting brand color accuracy and enabling bold, premium-positioned colorways in seasonal loungewear and casualwear collections.
  • Pilling Resistance Over Time: Modal fiber's higher tenacity compared to standard viscose results in improved pilling resistance on the brushed surface through repeated washing — reducing quality complaints and extending the aesthetic life of hoodies and loungewear, which directly affects consumer satisfaction and brand reputational risk management for buyers.
  • Dope Dyeing for Environmental KPIs: Available on selected modal fleece production runs, dope dyeing saves approximately 60 tonnes of water and reduces CO₂ emissions by around 750 kg per tonne of fabric versus conventional piece dyeing — measurable, supplier-documented environmental savings that brands can include in product-level sustainability communications and annual reports.

Why Choose Us

  • 24 Years of Premium Knit Fabric Manufacturing: Since 2001, we have manufactured and exported premium knit fabrics including modal, bamboo viscose, and lyocell constructions to casualwear brands, loungewear developers, and basics wholesalers across the USA, Europe, South Korea, and Australia. Our production consistency in modal fabrics supports reliable quality across seasonal bulk programs.
  • OEKO-TEX® Certified Production: OEKO-TEX® Standard 100 certification covers our modal fleece production, confirming restricted substance compliance for skin contact applications including baby clothing, sleepwear, and intimate casualwear. Documentation is available with each order.
  • Dope Dyeing Infrastructure: Over 40% of our production uses dope dyeing technology. For modal fleece buyers with carbon reduction or water stewardship targets, our dope-dyed production provides measurable, supplier-documented environmental savings at the process level — data that can be reported in annual sustainability reports or product-level environmental claims.
  • Flexible Development and Customization: Weight, brushing intensity, spandex ratio, and color are all customizable. Both single-brushed and double-brushed constructions are available. Fabric communication is completed within 3 days and samples within 15 days.
  • Scalable Capacity: Production capacity of up to 1,000 tonnes of knitted fabric per month with 500+ sets of equipment supports reliable delivery from development sampling through to large seasonal bulk orders for casualwear and loungewear programs globally.

FAQ

  • Q: How does modal fleece compare to polyester and cotton fleece in hand feel?
  • Modal fleece is generally considered softer than both polyester and cotton fleece due to modal's finer fiber diameter and smooth surface properties. It is also more moisture-absorbent than polyester fleece, making it more comfortable in indoor and loungewear applications. Compared to cotton fleece, modal fleece typically maintains its softness better through repeated washing.
  • Q: Is single-brushed or double-brushed available?
  • Both are available. Single-brushed (pile on one face) is preferred for printed sweatshirts and hoodies where the smooth exterior carries the graphic. Double-brushed (pile on both faces) provides softer interior and exterior surface and is preferred for premium unprinted loungewear and sleepwear. Please specify at inquiry stage.
  • Q: Can modal fleece be produced in dope-dyed colors?
  • Yes, dope dyeing is available on selected modal fleece production runs. This process saves approximately 60 tonnes of water and reduces CO₂ by around 750 kg per tonne of fabric. The available color range for dope-dyed production differs from conventional reactive dyeing — please discuss your color requirements with our team at inquiry stage to confirm availability.
  • Q: Is this fabric suitable for baby sleepwear?
  • Yes. OEKO-TEX® Standard 100 certification confirms compliance with restricted substance standards applicable to baby and infant products. The soft modal fleece surface is appropriate for baby sleepwear applications. We recommend confirming weight and construction with our team for your specific product requirements.
  • Q: What are the lead times for modal fleece samples and bulk production?
  • We respond within 24 hours on business days. Sample production is completed within 15 days of specification confirmation. Bulk lead times are confirmed based on order volume and current production schedule.

Payment & Shipping

Our R&D Team

The R&D team at Tianhong is typically made up of expert technicians and innovation teams that are focused on the advancement of technology and solutions for fabrics.

Nantong Tianhong Textile Technology Co., Ltd.

Tianhong Story

We proudly put our customers' needs first. We are well aware of the wide application of fabrics in different industries, so we focus on providing a variety of fabric options to meet the specific needs of various customers. During the production process, we always maintain strict quality control to ensure that every piece of fabric meets high standards.
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